Chocolate Moulding Line

Chocolate Moulding Line

Gusu Chocolate Molding Line can be used to produce any type of molded chocolate products, whether solid, filled by means of a classic three-station or one-shot process, or containing nuts.

Moreover, chocolate products can be manufactured with biscuits or wafers simply by installing the relevant feeding units.

Gusu Chocolate Molding Line offers adjustable capacities in order to meet diverse production needs.

Chocolate Molding Line Mainly Includes

Chocolate moulding line and chocolate moulding machine are both chocolate machine used to make chocolate shapes, but chocolate moulding line and chocolate moulding There is also a difference between machines, the Chocolate moulding line to accommodate the fillers used to make candy during the chocolate production process. Base, X-rotating outer frame, X-drive device for driving outer frame rotation, Y-rotating inner frame, Y-drive device for driving inner frame rotation, and chocolate forming mold.

The X direction drive device is fixed on the base, the Y direction drive device is fixed on the outer frame, the outer frame is rotatably connected with the base, the inner frame is rotatably connected with the outer frame, the chocolate forming mold is fixed with the inner frame, and the Y direction rotating inner frame act together.

Continuous rotation in the two-dimensional direction makes the raw materials placed in the chocolate mold evenly distributed. On the inner surface of the chocolate mold, the hollow chocolate is finally formed under the condition that no human operation is required for a long time, and the chocolate moulding line is easy to operate.

The plunger drive mechanism includes a power unit, a bracket connected to the power unit, and a baffle fixed on the bracket.

Each plunger is connected with the baffle by an injection trimming mechanism, which comprises a stud, one end of which is fixed with the plunger, and the other end passes through the baffle and is threaded with at least one nut.

Since the plunger stroke is adjustable, this chocolate drop depositor machine can compensate for product quality defects caused by pouring errors in time during the production process, ensure the consistent weight of the prepared chocolate, and improve the product quality.

From the perspective of the plunger movement as a whole, this process actually increases the stroke of the plunger corresponding to the light cavity, balances the pouring amount of each plunger, and finally makes the chocolate weight in all cavities on the chocolate template consistent.

Similarly, if the chocolate in one or part of the cavity on the chocolate tempering machine is found to be too heavy in the production process, then only need to immediately find the plunger corresponding to the overweight cavity, and adjust the nuts at the ends of these plungers backward by a certain displacement, while the rest of the plunger end nuts remain unchanged. 

At the beginning of the next pouring, because the adjusted nut position is behind the unadjusted nut, the baffle will not touch the adjusted nut first, but keep an empty stroke, this process actually reduces the stroke of the plunger corresponding to the overheavy cavity, and the stroke of the rest of the plunger remains unchanged, and finally the pouring amount is also balanced, so that the chocolate weight in all cavities on the chocolate template can be maintained match.

the chocolate bar making machine

How Does Chocolate Molding Line Work

Before the pouring process begins, the chocolate drop depositor machine needs to first place a chocolate template under the distribution plate. The chocolate template is prefabricated with cavities forming a predetermined chocolate shape, and each cavity is opposite to an outlet on the distribution plate.

At the beginning of pouring, turn the spool in the first working position so that the barrel is connected with the plunger cavity. At this time, the power unit drives the bracket back, and drives the plunger to move uniformly by the baffle acting on the nut, and sucks the slurry from the barrel into the plunger cavity. At this time, the power unit drives the bracket forward, and drives the plunger forward by the baffle acting on the end of the plunger, and the slurry is injected into the cavity on the chocolate template through the distribution plate.

In the production process, if the chocolate in one or part of the cavity on the chocolate drop depositor machine is found to be too light, the nut position at the rear end of the plunger corresponding to the light cavity can be kept unchanged, and the nut at the end of the plunger can be adjusted backward by a certain displacement. At the beginning of the next pouring, because the adjusted nut position is behind the unadjusted nut, the baffle does not touch the adjusted nuts first when retracting, but keeps an empty stroke, so that the stroke of the rest of the plungers is reduced, and the plunger stroke corresponding to the light cavity remains unchanged.

 

 

the chocolate bar making machine

Main Performance of Chocolate Moulding Line

PLC control, industrial man-machine interface, interactive operation, intuitive and simple parameters, more convenient to select and use.

Dozens of different product formula parameters can be stored, product replacement only needs one click, and parameters can be adjusted dynamically during operation.

The material of the molding part is selected 304, and the precision rotor pump is injected, which is more stable and easier to clean, in line with food hygiene standards.

The chocolate conveying and mixing temperature is controlled by a thermostat, chocolate making machine can stabilize the constant temperature of chocolate paste.

chocolate making machine to remind fault, chocolate level, low material.

Direct molding, no rework waste and loss.

Automatic material distribution, automatic leveling, automatic cooling, automatic demoulding, large output, high efficiency, no manual.

The whole chocolate making machine is mechatronics equipment, the mold at the molding place is closely coordinated, the molding effect is good, and the mold is a quick change template, convenient and quick to change the mold.

The chocolate making machine is designed according to common standards and can be produced in a single machine or combined to form a production line

The heat insulation board (polystyrene) can be installed and opened quickly, making it easy to observe chocolate at any position of the cooling tunnel.

Watch Chocolate Moulding Line Video

Chocolate Moulding Line Detail

Gusu Chocolate Moulding Line is the automatic chocolate machine for chocolate forming with the function of mold baking, mold pouring, mold vibrating, conveyor, cooling, and demolding. It does not only produce pure solid chocolate but also center filling chocolate, nuts mixed chocolate, and soon.

1)Application: chocolate blocks、cream filling chocolate、nut chocolate etc.


2)Template size: 275×175×30mm、300×225×30mm、280×200×30mm、470*200*30mm etc.


3) The pouring head has a one-shot servo or pour for three times and filling twice.

Advantages Of Chocolate Molding Line

Since the plunger stroke is adjustable, the chocolate drop depositor machine can compensate for product quality defects caused by pouring errors in time during the production process, ensure the consistent weight of the prepared chocolate, and improve the product quality.

The chocolate drop depositor machine, which is only a small improvement made on the existing chocolate drop depositor machine, can produce great benefits, is easy to implement, easy to popularize, and has high practicability.

Main Uses Of Chocolate Molding Line

This machine adopts three times pouring, secondary addition (crushed nuts, whole nuts), set baking mold, pouring, turning mold, scraping, vibration, cooling in one chocolate forming equipment, this machine can make pure chocolate, can also make various sizes, additions, sandwich type, multicolor and multi-flavor chocolate varieties, with high yield, many varieties, tidy, practical and other advantages.

 

Chocolate Molding Line Power Mechanism

Gusu Chocolate Moulding Line Machine is a quality and durable production line with a chocolate cereal bar machine and  chocolate machine

First of all, every driven chain connects to molds replaced by food grade conveyor belt which is more sanitary and meets the requirements of GMP and Food Production Standards.

Secondly, the cooling tunnel takes vertical cooling instead of horizontal cooling which saves space and most importantly, avoids foreign materials come into the chocolate.

The transmission mechanism comprises an indexing box connected between the input shaft and the output shaft of the deceleration motor, a conveying sprocket fixed on the output shaft of the indexing box, a passive sprocket fixed on the target transmission shaft, and a transmission belt set between the conveying sprocket and the passive sprocket.

Indexing box is an internal structure sealed product, which applies the indexing box to the power mechanism of chocolate drop depositor machine, and adopts conveyor belt transmission between the indexing box and the target drive shaft, which greatly reduces the use of lubricating oil, ensures food processing environmental hygiene, and has less noise.

Chocolate Moulding Line

Gusu Chocolate Moulding Line Machine is a quality and durable production line with a chocolate cereal bar machine and equipment.

First of all, every driven chain connects to molds replaced by food grade conveyor belt which is more sanitary and meets the requirements of GMP and Food Production Standards.

Secondly, the cooling tunnel takes vertical cooling instead of horizontal cooling which saves space and most importantly, avoids foreign materials come into the chocolate.

the chocolate bar making machine
chocolate moulding line2.jpg 894843731

Chocolate Moulding Line

Gusu Chocolate Moulding Line Equipment is specially used in the chocolate production line.

The chocolate moulding line is produced by a qualified and certificated chocolate moulding line manufacturer.

Individual pre-cooling tunnels added for making shells of high rate center-filling and caramel depositing hopper are selective.

Except for that two sets of molds clean units avoid chocolate left on the side of molds and circulation hot wind molds heating enhance the molds heating efficiently and effectively.

Related Names

Chocolate Moulding Machine

Chocolate Molder

Chocolate Molding Plant

Chocolate Depositing Line

qjj150 3

Chocolate Moulding Machine

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Automatic Chocolate Molding Plant

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